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Swiss machining is engineered for precision at scale. Our CNC Swiss lathes with 7-axis capabilities and subspindle integration produce parts as small as 0.5mm diameter (e.g., hypodermic needle guides) with tolerances to ±0.0002".
Key advantages:
Live tooling: Mill, drill, and tap in a single setup.
Bar feeder automation: 12-foot bar capacity for uninterrupted 24/7 production.
Material versatility: From medical-grade PEEK to titanium Ti6Al4V-ELI.
Industrial Cases
Medical: 50,000 titanium bone screw prototypes with Ra 0.8µm finish (ISO 13485 compliant).
Electronics: 100,000 brass connector pins with 0.005mm concentricity for 5G devices.
Key Innovations:
Micro-Drilling & Threading: Capable of producing threads as small as M0.6 (e.g., cochlear implant screws).
Ultra-Fine Surface Finishes: Achieve Ra 0.4µm via robotic polishing for implantable devices.
Heat Management: High-pressure coolant systems prevent thermal deformation in titanium spinal cages.
| Material | Max Diameter | Tolerance | Surface Finish | Application |
| Titanium Grade 23 | 25mm | ±0.005mm | Ra 0.8µm | Dental implants |
| 316L Stainless Steel | 32mm | ±0.005mm | Ra 0.4µm | Surgical instrument shafts |
| PEEK | 20mm | ±0.01mm | Ra 1.6µm | MRI-compatible housings |
| Brass C360 | 40mm | ±0.005mm | Ra 0.8µm | Electrical contact pins |
From titanium neurostimulator casings to 5G brass micro-connectors, our Swiss machining tackles challenges in regulated and high-performance industries.
Case studies include:
| Industrial | Focus | Materials | Case Study |
Medical Device Machining | Implants, surgical tools, and diagnostic equipment | Titanium Grade 5: For load-bearing implants. PEEK (ISO 10993): MRI-safe housings for pacemakers. Cobalt Chrome: Wear-resistant joint replacements. | Project: 15,000 titanium neurostimulator casings with 0.005mm concentricity. Challenge: Preventing galling in internal micro-channels. Solution: Optimized tool path strategies with cryogenic cooling. Result: 99.9% pass rate under ISO 5841-3 testing. |
Electronics & Micro-Optics | Connectors, sensors, and miniature housings. | Brass C360: High-conductivity RF shielding components. Ultem® 2300: Flame-retardant enclosures for IoT devices. Alumina Ceramics: Insulating substrates for circuit boards. | Project: 500,000 brass micro-connectors for 5G antennas. Challenge: Maintaining ±0.002mm pin alignment across batches. Solution: Closed-loop feedback systems on Citizen L20 Swiss lathes. Result: 0.01dB signal loss consistency in 40GHz testing. |
Automotive Micro-Components | Fuel injection systems, sensors, and EV components. | 17-4PH Stainless Steel: Corrosion-resistant fuel rail pins. Magnesium AZ31B: Lightweight housings for LiDAR sensors. Vespel® SP-21: High-temperature insulators for EV batteries. | Project: 100,000 stainless steel fuel injector nozzles with 0.08mm orifice diameters. Challenge: Preventing burrs in sub-millimeter fluid channels. Solution: Adaptive tool wear compensation via AI-driven monitoring. Result: 15% improvement in fuel efficiency during OEM testing. |
Enhanced Quality Assurance
Laser-etched UDI codes for FDA-compliant medical parts.
CMMs (0.0001" repeatability) for micro-component validation.
ASTM F2129 testing to ensure corrosion resistance in implants.
"Falcon CNC Swiss produced 80,000 aluminum LiDAR sensor housings for our autonomous vehicle project. Their AI-driven toolpath optimization reduced machining time by 25%, and the anodized finish passed salt spray testing for 1,000+ hours. Seamless PPAP documentation saved us 3 weeks in OEM approvals."
– Michael T, Senior Manufacturing Director
A Mobility Systems
Accelerate your production with Swiss machining expertise tailored to your industry’s strictest standards. Whether prototyping or scaling to 100,000+ units, we deliver:
⚡ 6-Hour Rapid Quotes – Submit your CAD file by 10 AM, receive pricing by 4 PM.
⚡ Material-Specific DFM Feedback – Optimize designs for titanium, PEEK, or exotic alloys.
⚡ Dedicated Compliance Support – Full documentation for FDA, IATF 16949, or RoHS.
Upload Your Design & Get Started →
Swiss Machining FAQ
Q1: What materials can be machined using Swiss screw machining?
A: We specialize in medical-grade metals like titanium Grade 5/23 and 316L stainless steel, as well as engineering plastics such as PEEK and Ultem®. These materials are ideal for implants, micro-connectors, and FDA-compliant devices.
Q2: What tolerances can your Swiss machines achieve?
A: Our 7-axis Swiss lathes consistently deliver ±0.0002" tolerances, even for parts as small as 0.5mm diameter (e.g., hypodermic needle guides).
Q3: Do you offer cleanroom packaging for medical components?
A: Yes. Medical parts are machined in ISO Class 8 cleanrooms and vacuum-sealed with anti-static packaging to meet FDA and ISO 13485 requirements.
Q4: Can Swiss machining handle internal features like micro-threads?
A: Absolutely. Our live tooling and subspindle integration allow us to machine M0.6 threads and internal slots as narrow as 0.1mm without secondary operations.
Q5: How do you ensure material integrity for implants?
A: We perform XRF spectroscopy to verify alloy composition and ASTM F2129 testing to validate corrosion resistance for implantable devices.
