At Falcon CNC Swiss, we specialize in precision CNC machining services tailored to meet the exacting demands of high-performance industries. Our Swiss CNC machining leverages 7-axis capabilities and live tooling to produce complex geometries with micron-level accuracy, ideal for medical implants and automotive micro-components. CNC turning and multi-axis machining enable us to handle intricate designs in a single setup, reducing lead times while maintaining ±0.0001" tolerances. With CNC milling expertise, we deliver flawless surface finishes for visible components, eliminating post-processing. Our advanced tooling and automated workflows ensure scalability for both low-volume prototypes and high-volume production runs, all backed by Swiss-grade precision.
Industry-Specific Solutions
At Falcon CNC Swiss, we engineer material-process synergies to meet industry-specific challenges. Below is a breakdown of our expertise across critical sectors:
| Industry | Key Materials | Processes | Case Study | Key Benefits |
| Medical | Titanium (Grade 5, 23), PEEK, 316L Stainless Steel | Swiss Machining, 5-Axis Milling | 10,000+ orthopedic bone screws with Ra 0.2µm surface finish | Biocompatibility, ISO 13485 compliance |
| Automotive | 6061 Aluminum, 4140 Steel, Brass | CNC Turning, Multi-Axis | 50,000 fuel injector nozzles (±0.005mm tolerance) | High thermal resistance, ISO certified |
| Industrial | nconel 718, Delrin®, Copper C110 | CNC Milling, EDM Wire Cutting | 2,500 hydraulic valve bodies for heavy machinery | Corrosion resistance, IP67 sealing |
| Electronics | Ultem® 2300, Magnesium AZ31B | Micro-Machining, Laser Cutting | 100,000 heat sink enclosures for IoT devices | EMI shielding, lightweight designs |
Material-Process Compatibility Matrix
| Material Category | Optimal Processes | Tolerances Industry Use Cases |
| Medical-Grade Metals (Ti6Al4V, CoCr) | Swiss Screw Machining, Polishing | ±0.005mm Surgical tools, implantable devices |
| High-Strength Alloys (Inconel, 17-4PH) | High-Speed Milling, Cryogenic Cooling | ±0.01mm Turbocharger shafts, precision fittings |
| Engineering Plastics (PEEK, PTFE) | Precision CNC Turning, Drilling | ±0.02mm Electrical insulators, chemical seals |
| Exotic Metals (Magnesium, Tungsten) | EDM, Micro-Machining | ±0.015mm RF connectors, radiation shielding |
Low-Volume Customization & High-Volume Precision
Whether you need low-volume CNC machining for prototypes or high-volume precision machining for mass production, our Swiss screw machines and multi-axis centers deliver consistency. For startups, we offer no MOQ prototyping with 5-day lead times. High-volume orders benefit from automated bar feeders and in-house secondary processes like passivation and anodizing. A recent partnership saw us produce 200,000 aluminum sensor housings for EV manufacturers, maintaining ±0.005mm tolerances across batches.
Certifications & Quality Control
Quality is non-negotiable. As an ISO 9001, 13485, and 16949 certified manufacturer, we adhere to strict protocols for medical and automotive sectors. Every batch undergoes CMM inspection using Brown & Sharpe equipment, with reports available upon request. Our ITAR-registered facility ensures compliance for defense projects, while material certifications and full traceability are standard. Statistical process control (SPC) minimizes deviations, and our zero-defect policy includes free rework or replacement for non-conforming parts.
Ready to elevate your next project with Swiss-grade accuracy? Our ISO-certified engineers are here to optimize your design for manufacturability, cost, and speed.
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"Falcon CNC Swiss machined 15,000 titanium spinal implant prototypes for our FDA submission, achieving 0.005mm concentricity across all units. Their material traceability documentation cut our audit prep time by 60% – a true partner in regulated manufacturing."
– Dr. Emily Chen, Lead R&D Engineer
OEM Medical
