EN
Falcon MFG Co., Ltd.
rapid prototype milling
precision cnc milling services
high-volume cnc milling

Precision CNC Milling Service

Our CNC milling services cater to industries requiring micron-level accuracy, from 10-unit prototypes to 500,000+ production runs. For startups, we offer zero-MOQ prototyping with 3-day lead times, ideal for design validation. High-volume clients benefit from automated tool changers and in-house secondary processes like anodizing and bead blasting. A recent automotive project involved milling 50,000 aluminum sensor housings with ±0.002mm flatness tolerances, achieving 99.9% defect-free delivery


Core CNC Milling Capabilities

Our CNC milling centers handle intricate geometries with 3-axis, 4-axis, and 5-axis configurations:

  • 5-Axis Simultaneous Milling: Machine complex contours (e.g., titanium orthopedic implants) in a single setup, reducing cycle times by 35%.

  • High-Speed Machining (HSM): 20,000 RPM spindles for aluminum EV battery trays with Ra 0.4µm finishes.

  • Live Tooling: Integrate drilling, tapping, and threading without repositioning, critical for stainless steel hydraulic manifolds36.

 

Case Study:
Milled 10,000 PEEK surgical guides with 0.01mm positional accuracy for a medical OEM, reducing post-processing costs by 25%.

Core CNC Milling Capabilities

Custom CNC Milling Materials

Custom CNC Milling Materials

We specialize in material-specific milling strategies:

  • Aerospace-Grade Aluminum (7075-T6): High-speed milling for lightweight drone frames with 1,500+ hour fatigue resistance.

  • Medical PEEK: Low-RPM drilling to prevent thermal deformation in MRI-compatible housings. 

  • 17-4PH Stainless Steel: Cryogenic cooling to minimize tool wear during high-torque milling of automotive valve bodies.


Material Compatibility Table


MaterialMax Part SizeToleranceTypical Application
Titanium Grade650mm x 500mm±0.01mmBiomedical implants
Inconel 718Inconel 718±0.01mmHigh-temperature turbine blades
Ultem® 2300300mm x 200mm±0.01mmFlame-retardant IoT enclosures



Why Choose Us

Competitive Advantages:

  • Certifications: ISO 9001 (Quality) & 13485 (Medical), ITAR compliance for defense projects.

  • Quality Assurance: Hexagon CMMs (0.0001" accuracy) and XRF material verification.

  • Scalability: Automated pallet systems for 30% faster batch changeovers in high-volume runs.

Discover our CNC Turning Center for high-volume rotational components with integrated EDM services.

Why Choose Us

"Falcon CNC Swiss milled 15,000 aerospace-grade aluminum heat sinks for our satellite systems. Their 5-axis capabilities and ISO 9001 documentation cut our QA time by 40%, ensuring on-time delivery for a NASA subcontract."

– Michael Carter, Lead Engineer
A high Technology Company


"Start Your Precision Project Now – Upload CAD for a Free DFM Analysis & 24-Hour Quote →"  

Get Instant Pricing


CNC Milling Service FAQ

Q1: What complex geometries can your 5-axis mills handle?

A: Our 5-axis machines produce organic contours (e.g., titanium implants), undercuts, and deep cavities with ±0.001" positional accuracy.

 

Q2: Can you mill flame-retardant plastics like Ultem®?

A: Yes. We optimize spindle speeds and coolant flow for Ultem® 2300 and PEEK to prevent delamination and achieve Ra 0.8µm finishes.

 

Q3: What certifications apply to medical device milling?

A: We’re ISO 13485 certified and provide full material traceability, DSC thermal reports, and FDA-compliant documentation.

 

Q4: How fast can you deliver prototypes?

A: Most prototypes ship in 3-5 days, including DFM feedback and optional anodizing/bead blasting.

 

Q5: Do you support large-format milling for aerospace parts?

A: Our mills handle parts up to 650mm x 500mm, ideal for aerospace brackets, drone frames, and satellite heat sinks.

Your Best Choice For Precision Machining Service
Welcome to Falcon Swiss Machining Factory, your premier source for high-precision manufacturing solutions.