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Our CNC milling services cater to industries requiring micron-level accuracy, from 10-unit prototypes to 500,000+ production runs. For startups, we offer zero-MOQ prototyping with 3-day lead times, ideal for design validation. High-volume clients benefit from automated tool changers and in-house secondary processes like anodizing and bead blasting. A recent automotive project involved milling 50,000 aluminum sensor housings with ±0.002mm flatness tolerances, achieving 99.9% defect-free delivery
Our CNC milling centers handle intricate geometries with 3-axis, 4-axis, and 5-axis configurations:
5-Axis Simultaneous Milling: Machine complex contours (e.g., titanium orthopedic implants) in a single setup, reducing cycle times by 35%.
High-Speed Machining (HSM): 20,000 RPM spindles for aluminum EV battery trays with Ra 0.4µm finishes.
Live Tooling: Integrate drilling, tapping, and threading without repositioning, critical for stainless steel hydraulic manifolds36.
Case Study:
Milled 10,000 PEEK surgical guides with 0.01mm positional accuracy for a medical OEM, reducing post-processing costs by 25%.
We specialize in material-specific milling strategies:
Aerospace-Grade Aluminum (7075-T6): High-speed milling for lightweight drone frames with 1,500+ hour fatigue resistance.
Medical PEEK: Low-RPM drilling to prevent thermal deformation in MRI-compatible housings.
17-4PH Stainless Steel: Cryogenic cooling to minimize tool wear during high-torque milling of automotive valve bodies.
Material Compatibility Table
| Material | Max Part Size | Tolerance | Typical Application |
| Titanium Grade | 650mm x 500mm | ±0.01mm | Biomedical implants |
| Inconel 718 | Inconel 718 | ±0.01mm | High-temperature turbine blades |
| Ultem® 2300 | 300mm x 200mm | ±0.01mm | Flame-retardant IoT enclosures |
Competitive Advantages:
Certifications: ISO 9001 (Quality) & 13485 (Medical), ITAR compliance for defense projects.
Quality Assurance: Hexagon CMMs (0.0001" accuracy) and XRF material verification.
Scalability: Automated pallet systems for 30% faster batch changeovers in high-volume runs.
Discover our CNC Turning Center for high-volume rotational components with integrated EDM services.
"Falcon CNC Swiss milled 15,000 aerospace-grade aluminum heat sinks for our satellite systems. Their 5-axis capabilities and ISO 9001 documentation cut our QA time by 40%, ensuring on-time delivery for a NASA subcontract."
– Michael Carter, Lead Engineer
A high Technology Company
"Start Your Precision Project Now – Upload CAD for a Free DFM Analysis & 24-Hour Quote →"
CNC Milling Service FAQ
Q1: What complex geometries can your 5-axis mills handle?
A: Our 5-axis machines produce organic contours (e.g., titanium implants), undercuts, and deep cavities with ±0.001" positional accuracy.
Q2: Can you mill flame-retardant plastics like Ultem®?
A: Yes. We optimize spindle speeds and coolant flow for Ultem® 2300 and PEEK to prevent delamination and achieve Ra 0.8µm finishes.
Q3: What certifications apply to medical device milling?
A: We’re ISO 13485 certified and provide full material traceability, DSC thermal reports, and FDA-compliant documentation.
Q4: How fast can you deliver prototypes?
A: Most prototypes ship in 3-5 days, including DFM feedback and optional anodizing/bead blasting.
Q5: Do you support large-format milling for aerospace parts?
A: Our mills handle parts up to 650mm x 500mm, ideal for aerospace brackets, drone frames, and satellite heat sinks.
