Industry-Specific Solutions

Medical Device Machining

Implants, surgical tools, and diagnostic equipment

Titanium Grade 5: For load-bearing implants.

PEEK (ISO 10993): MRI-safe housings for pacemakers.

Cobalt Chrome: Wear-resistant joint replacements.

Project: 15,000 titanium neurostimulator casings with 0.005mm concentricity.

Challenge: Preventing galling in internal micro-channels.

Solution: Optimized tool path strategies with cryogenic cooling.

Result: 99.9% pass rate under ISO 5841-3 testing.

Electronics & Micro-Optics

Connectors, sensors, and miniature 

housings.

Brass C360: High-conductivity RF shielding components.

Ultem® 2300: Flame-retardant enclosures for IoT devices.

Alumina Ceramics: Insulating substrates for circuit boards.

Project: 500,000 brass micro-connectors for 5G antennas.

Challenge: Maintaining ±0.002mm pin alignment across batches.

Solution: Closed-loop feedback systems on Citizen L20 Swiss lathes.

Result: 0.01dB signal loss consistency in 40GHz testing.

Automotive Micro-Components

Fuel injection systems, sensors, and EV components.

17-4PH Stainless Steel: Corrosion-resistant fuel rail pins.

Magnesium AZ31B: Lightweight housings for LiDAR sensors.

Vespel® SP-21: High-temperature insulators for EV batteries.

Project: 100,000 stainless steel fuel injector nozzles with 0.08mm orifice diameters.

Challenge: Preventing burrs in sub-millimeter fluid channels.

Solution: Adaptive tool wear compensation via AI-driven monitoring.

Result: 15% improvement in fuel efficiency during OEM testing.