Precision Swiss Turn Machining Service and Swiss Turned Components Manufacturer

Swiss Turn Machining Services

Swiss-style turning is a type of precision turning used in manufacturing processes to create complex and high-precision parts, often with very small diameters. It is also sometimes called Swiss screw machining or Swiss automatic turning.

In Swiss-style turning, a lathe with a sliding headstock and a guide bushing is used to hold and rotate the workpiece while a variety of cutting tools are used to shape and form the material into the desired shape. The guide bushing provides support and stability to the workpiece, allowing for precise and accurate machining.

Swiss-style turning is particularly well-suited to the production of long, thin parts with tight tolerances, such as screws, bolts, and pins. The technique allows for the creation of parts with intricate features, such as threads, knurls, and cross-drilled holes, in a single operation. The process can also be highly automated, with machines capable of running for extended periods without human intervention.

What Are the Benefits of Swiss Turning?

Swiss turning is a highly specialized form of CNC (computer numerical control) machining that is used to produce high-precision, small-diameter parts with exceptional accuracy and surface finish. Choose Falcon Swiss machining service, you will get the benefits including:

1. High precision: Swiss turning allows for precise machining of small parts with tolerances as tight as 0.0001 inches, making it ideal for applications where accuracy is critical.

2. Superior surface finish: It can produce parts with an exceptionally smooth surface finish, reducing the need for additional finishing processes and improving overall part quality.

3. Reduced cycle time: This is highly efficient and can produce parts at a faster rate than other machining methods, reducing cycle time and increasing productivity.

4. Cost-effective: it is often more cost-effective than other machining methods, especially for small parts, as it requires less material and produces less waste.

5. Versatility: Swiss turning can be used to machine a wide range of materials, including plastics, metals, and exotic alloys, making it a versatile machining process.

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Swiss Turning Service at Falcon Swiss Machine Shop

Our Swiss turning service utilizes state-of-the-art technology and highly skilled operators to produce parts with unparalleled precision and accuracy. This ensures that our customers receive high-quality parts that meet their exact specifications. With 300 machines and equipment, we are able to provide one-stop service from prototype to mass production. This means that our customers can receive their parts in a shorter amount of time, which can help them to meet tight deadlines and reduce lead times.

① On-Demand Manufacturing: With over 300 pieces of equipment, we are fully equipped to meet the demands of your manufacturing needs, whether it be for small or large batch orders.(100-1,000,000 pcs per month)

② Quality assurance: Comprehensive quality control system with strict standards for incoming inspection, process inspection, inbound inspection, and outbound inspection, ensuring that every part we produced is of high quality and high accuracy. We can provide test reports such as FAI/QC/RoHS as required.

③ Certification: Our certifications include ISO 9001 for quality management, ISO 14001 for environmental management, ISO 13485 for medical device quality management, and ISO 16949 for automotive quality management.

④ More Options: Strict compliance with PPAP and FMEA for automotive and medical clients. 475 material processing methods, 28 CNC techniques, and 30 kinds of surface treatments.

Swiss Turning Service at Falcon Swiss Machine Shop

Application of Our Swiss Turned Parts

Swiss turned parts are a type of precision machined components that are made using Swiss-style turning machines. These parts are commonly used in various industries where high precision, accuracy, and reliability are required. These precision machined parts play a crucial role in ensuring the smooth operation of machines and equipment in these industries. Our precision Swiss screw machine parts are used in every industry.

Aerospace Industry Choose Falcon Swiss Turning Machine Shop

For over two decades, Falcon has been delivering the highest quality and most reliable precision parts to the aerospace industry. We pride ourselves on strictly following customer design drawings to ensure that every detail is manufactured in place, resulting in precision parts that meet the rigorous requirements of aircraft manufacturing.

Some swiss turned parts in the aerospace industry:

● Hydraulic valves

● Landing gear components

● Shafts

● Connectors and fittings

● Pressure sensors

● Temperature sensors

● Flow meters

● Terminals

CNC Swiss Turning used in Automotive Industry

Falcon, your trusted partner in the automotive industry, is committed to delivering innovative and cost-effective production solutions that meet your needs. For high-precision components such as fuel injectors, engine parts, and transmission components, we offer Swiss turned parts that deliver unrivaled accuracy and reliability.

Common swiss turned automotive parts:

● Fuel injectors

● Valves

● Connectors

● Sensors

● Transmission components

● Drive shafts

● Brake components

● Steering system components

Medical Clients Trust Falcon Swiss Machining Service

Medical device parts need to be precise and accurate, as they directly impact the patient's health and well-being. We take into account various factors such as load, stress, impact, temperature, size, and weight to ensure the custom parts can withstand the demanding requirements of the medical industry. Our expertise allows us to recommend the most suitable materials and the most cost-effective processing methods for our medical customers.

Some Swiss turned medical components:

● Pins and shafts

● Orthopedic implants

● Valves

● Bone screws

● Connectors

● Forceps

● Fittings

● Clamps

Falcon Swiss Turning Service Is a Popular Choice for the Electronics Industry

The precision, efficiency, versatility, quality, and cost-effectiveness of Falcon Swiss turning service make it an excellent choice for the electronics industry. Our Swiss turned parts are used in the electronics industry for making components such as connectors, switches, and sensors. These parts need to be precise and accurate to ensure proper functioning of electronic devices.

Some examples of Swiss turning parts used in the electronic industry:

● Contact pins

● Springs

● Screws and fasteners

● Watch components

● Shafts and diaphragms

● Standoffs and spacers

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Multi-Spindle Swiss Turning Machining Services at Falcon

Multi-spindle Swiss turning with 7-axis CNC machining is a type of manufacturing process that combines the precision of Swiss turning with the versatility of CNC machining. This process is commonly used to produce high-quality, complex parts that require tight tolerances and intricate geometries.

Multi-spindle Swiss turning refers to the use of multiple spindles on the same machine, allowing for the simultaneous machining of multiple parts.7-axis CNC machining refers to the use of a computer-controlled machine with seven axes of motion, which allows for greater flexibility and precision in machining complex parts.

At Falcon Swiss machine shop, the combination of multi-spindle Swiss turning and 7-axis CNC machining allows for the production of complex parts with high precision and accuracy, while also reducing production time and costs. This process is commonly used in the production of parts for industries such as aerospace, medical, and automotive, where quality and precision are of utmost importance.

FAQ of Swiss Turn Machining

Q: What is Swiss turning vs conventional?

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Swiss turning, also known as Swiss screw machining, is a type of turning that involves holding the workpiece in a guide bushing, which supports the workpiece close to the cutting tool. This minimizes the amount of deflection and vibration in the workpiece, resulting in high-precision parts with excellent surface finishes. Swiss turning is typically used for small, complex parts that require high accuracy.

Conventional turning, on the other hand, involves holding the workpiece in a chuck, which rotates the workpiece while the cutting tool moves along its length. This method is more suitable for larger parts with simpler geometries, and is typically less precise than Swiss turning.

Q: What is the difference between a Swiss and normal lathe?

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In a Swiss lathe, also known as Swiss screw machining, the workpiece is held in a guide bushing that supports it close to the cutting tool. This allows for high-precision machining of small, complex parts with excellent surface finishes. Swiss lathes are designed to minimize deflection and vibration in the workpiece, resulting in high accuracy.

In a normal lathe, the workpiece is held in a chuck that rotates the workpiece while the cutting tool moves along its length. Normal lathes are more suited to machining larger parts with simpler geometries and typically offer less precision than Swiss lathes.

Q: What is a Swiss turning Center?

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A Swiss turning center is a type of CNC machine tool used in Swiss screw machining. It is designed to produce small, high-precision parts with complex geometries. Swiss turning centers are similar to traditional CNC lathes, but with additional features that allow for more precise and efficient machining of small parts.

The key feature of a Swiss turning center is the guide bushing, which supports the workpiece close to the cutting tool. This minimizes deflection and vibration in the workpiece, allowing for high-precision machining with excellent surface finishes. Swiss turning centers typically have multiple spindles, allowing for simultaneous machining of multiple surfaces and faster cycle times. Overall, Swiss turning centers are an essential technology for the production of small, high-precision parts across a range of industries.