Swiss machining is widely used to produce medical devices
Swiss machining is widely used in the cnc machining medical industry to produce small, intricate components for surgical instruments, implants, and other medical devices.
The Swiss machining process is characterized by its ability to produce custom precision machining parts with high accuracy and consistency. It involves the use of a rotating tool that is held in a collet and guided by a sliding headstock. The workpiece is held in a guide bushing, which supports and guides the material as it is machined.
Multi-Axis Turning: CNC-controlled tool paths for automotive fuel rail components (tolerance ±0.005mm).
Micro-Drilling: 0.3mm diameter holes for medical electronics PCBs, compatible with PEEK and titanium.
Thread Cutting: 50% faster cycle times for automotive hydraulic fittings (UNF/Metric standards).
Looking for a Swiss machining shop that can meet your high-precision manufacturing needs? Look no further than Falcon Swiss! With over 300 pieces of production equipment, including CNC mills, Swiss lathes, and testing tools and equipment, we have the capabilities to satisfy a wide range of manufacturing requirements.
IATF 16949 Compliance: Full PPAP documentation for automotive tier-1 suppliers (APQP, PFMEA).
Medical-Grade Cleanrooms: ISO Class 8 environment for surgical instrument machining.
Material Expertise: 475+ options including PEEK (Medical Implants), 6061-T6 (automobile structure), and copper alloys (Communication waveguide).
Cost Control: 15-30% lower per-part costs via automated Swiss lathes (20% faster than traditional CNC).
At Falcon Swiss, we pride ourselves on our diverse capabilities. We work with 475 different materials, use 28 CNC techniques, and offer 30 kinds of surface treatments. And with global delivery to anywhere around the world, we're ready to meet your needs, no matter where you're located. So why settle for anything less than the best? Contact us Swiss today and experience the advantages of working with a top-notch Swiss machine shop.
Falcon is proud to comply with ISO standards to improve our operations, enhance our reputation, and achieve a competitive advantage in the marketplace. These standards provide guidelines and best practices for our quality management systems, we are committed to continuous improvement for our Swiss machining shop and service. Meanwhile, it helps us to identify and mitigate potential risks and improve their overall resilience.
Falcon Swiss Machine Shop is certified by:
√ ISO 9001:2015 for business management
√ ISO 13485:2016 for the medical industry
√ ISO16949:2009 for the automotive industry
√ SGS certification
√ Utility model patent certificate
Falcon Swiss machine shop serves a wide range of industries that require small, high-precision components with complex geometries. Falcon machine shop is used in industries that require high-precision, small components with complex geometries, making it an essential technology for the production of advanced products across multiple industries. Here are some of the industries that commonly use Our Swiss screw and turning machine shop and services:
High-Volume Swiss Machining Solutions: Precision & Cost Efficiency for Automotive & Medical Industries
ISO 9001/13485/IATF 16949 certified Swiss machine shop specializing in high-volume production of automotive fuel injectors, medical implants, and optical components. 300+ CNC Swiss lathes with automated bar feeders and real-time SPC monitoring.
Technical Capabilities
As an IATF 16949 & ISO 13485 certified Swiss machine shop, Falcon CNC delivers mission-critical components for:
Automotive: Fuel injector nozzles (±0.005mm tolerance) and transmission shafts with multi-axis Swiss CNC automation.
Medical: Orthopedic screws (M1.6 threads) and PEEK surgical tools machined in cleanroom .
Optics: Lens mounts with surface parallelism <0.003mm via 5-axis Swiss turning.
Technical Highlights:
Material Expertise: 475+ materials including Ti6Al4V (ASTM F136) for implants and 6061-T6 aluminum for automotive structural parts.
Automated Workflow: Schunk bar feeders + Fanuc robotics enable 24/5 lights-out production, reducing per-part costs by 25%.
Industry-Specific Advantages
1. Precision Engineered for Mass Production
Multi-Spindle Efficiency: 12 operations/cycle on Citizen L20 Swiss lathes, achieving 40% faster cycle times than traditional CNC.
Micro-Drilling: 0.3mm holes for medical electronics PCBs, compatible with PEEK and Kovar alloys.
2. Compliance-Driven Manufacturing
Medical Traceability: Full FDA 21 CFR Part 11 compliance with material certifications and PPAP Level 3 documentation.
Automotive Standards: IATF 16949-aligned PFMEA and control plans for Tier-1 suppliers.
3. Cost Optimization Strategies
Bulk Material Sourcing: XRF-spectrometer verified raw materials, reducing scrap rates by 18%.
ERP Integration: Real-time OEE tracking via Siemens Opcenter APS, achieving 95% equipment utilization.
Quality Assurance
In-Process SPC Monitoring: Keyence measuring systems ensure zero-defect rates for medical implants.
Post-Machining Validation: Hexagon CMM with 0.1μm repeatability for optical components
Request a Free Cost Analysis – Upload your part design to calculate Swiss machining cost optimization for high-volume orders. Global JIT delivery availab
The Swiss machine, also known as the Swiss-type lathe or Swiss automatic lathe, is a modern machine that can quickly and accurately manufacture extremely small precision parts.
The Screw machine is a professional automated metal processing lathe developed in Switzerland in the late 19th century to produce high-volume identical parts, such as screws.
The difference lies in the installation of the workpiece on the rotating slider by the Swiss machine. The automatic screw machine is equipped with a disc cam, which can rotate the tool to the workpiece table and fix it in place by the spindle chuck.
Precision and accuracy are crucial when it comes to machining processes, and CNC and Swiss CNC machines are two of the most reliable methods available. While both processes offer their own unique advantages, it's important to carefully consider the specific requirements of each job in order to choose the best option.
One of the key advantages of the Swiss machine is its ability to provide unparalleled precision in the turning process. With the material supported near the cutting tool by a guide sleeve, deflection is minimized, resulting in a level of accuracy that is simply not possible with traditional turning processes. This makes Swiss machining an excellent choice for producing long parts and small components with diameters less than .125 inches.
On the other hand, traditional turning processes are better suited for shorter, larger-diameter parts that require extremely tight tolerances. Additionally, traditional turning is often the preferred method when working with larger, more difficult materials.
Whether you're working on a complex project that requires the precision of a Swiss machine, or a larger job that calls for the power and versatility of traditional turning, choosing the right machining process is essential to achieving the best possible results. With the right tools and expertise, you can ensure that your project is completed to the highest standards of quality and accuracy.
Swiss machining shops are a haven for precision engineering and craftsmanship. These Swiss lathe machine shops employ highly skilled operators who are experts in the art of machining custom parts. Using state-of-the-art Swiss lathes, these workshops can produce parts from a wide range of materials such as metal and plastic, ensuring accuracy and consistency in every piece.
The unparalleled expertise of these operators is matched only by the cutting-edge machinery and equipment they utilize. These Swiss turning machine shops boast an impressive array of machine tools and equipment, making them a one-stop shop for all custom parts manufacturing needs.
The importance of these workshops to the manufacturing industry cannot be overstated. Companies rely on our specialized services to produce high-quality custom parts quickly and efficiently. Without the assistance of these Swiss screw machine shops, companies would have to invest significant resources in R&D, purchase expensive equipment, and train professional talents, leading to increased costs and delays in production.
In essence, Swiss machining shops are the backbone of the manufacturing industry, providing essential services that enable companies to focus on core competencies while leaving custom parts manufacturing to the experts.