Screw machine products are small, high-precision components that are produced using screw machines. These machines are capable of manufacturing parts with complex geometries and tight tolerances, making them ideal for applications where accuracy and consistency are critical.
Screw machine products are used in various industries and applications, including automotive, aerospace, medical, electronic, and firearms. Some examples of screw machine products include: fasteners, screws, bolts & nuts, connectors, fittings, inserts, shafts, bushings, etc. screw machined products play a critical role in many industries and applications, where high-precision parts are required in large volumes. These products are often customized according to the requirements of the customer and are manufactured with strict quality control measures to ensure their performance and reliability.
At Falcon, our multi-spindle Swiss machines combine cutting, drilling, milling, and turning to produce high-volume Swiss machined parts with tolerances down to ±0.001mm. From medical micro screw machining to 5G waveguide Swiss machining, here’s how we deliver mission-critical components:
1. Material Selection for Critical Applications
Medical: ASTM F136 titanium for precision medical Swiss components (bone screws, implant abutments).
Automotive: C36000 brass for automotive sensor housings Swiss requiring IP67 sealing.
Optical/5G: Copper C17200 for optical alignment Swiss components and RF waveguides.
Certification: ISO 13485-compliant material traceability.
2. Bar Feeding & Setup
Automated bar feeders handle Ø2mm-Ø32mm stock for medical micro screw machining (M0.6 threads).
Quick-change collets reduce setup time by 40% for batches over 500k units.
3. High-Speed Turning
9-axis Tsugami lathes achieve ±0.001mm diameter tolerance on:
Optical alignment Swiss components: Borosilicate lens mounts with <0.5μm runout.
Automotive sensor housings Swiss: ABS/TPU housings with 0.002mm concentricity.
4. Drilling & Tapping
Micro-drilling (Ø0.3mm) for 5G waveguide Swiss machining (Kovar alloy, 28 GHz compliance).
Self-tapping M1.2 threads for precision medical Swiss components (endoscope guide tubes).
5. Complex Milling
Live tooling machines hexagonal flats and slots on high-volume Swiss machined parts:
EV battery contacts: 6061-T6 aluminum with Ra0.8μm finish.
Surgical instrument screws: PEEK material, sterilizable at 121°C.
6. Finishing & Quality Control
Medical: Electropolishing to Ra0.2μm for medical micro screw machining (ISO 10993 compliant).
Automotive: Zinc-nickel plating on automotive sensor housings Swiss for salt spray resistance (1,000+ hours).
Optical: Passivation of optical alignment Swiss components to prevent signal loss.
From titanium implant Swiss machining to EV battery contact machining, Falcon’s 300+ multi-axis Swiss lathes deliver precision, speed, and scalability for industries where failure is not an option. Here’s how we outperform competitors:
1. Medical-Grade Precision
Titanium Implant Swiss Machining: ASTM F136-compliant bone screws with ±0.001mm diameter tolerance and <8Ra surface finishes.
PEEK Material Swiss Machining: Radiolucent spinal fixation screws sterilizable at 135°C (ISO 10993 certified).
Quality Control: 100% CMM inspection for medical micro screw machining (M0.6-M3 threads).
Certification: ISO 13485 with full material traceability (Lot No. tracking).
2. Automotive & Electronics Excellence
EV Battery Contact Machining: C17200 copper terminals with 18μΩ·cm conductivity, produced in batches of 500k+/month.
Swiss Machined Electronic Housings: IP67-rated ABS sensor housings with ±0.002mm wall thickness for autonomous vehicles.
Multi-Axis Swiss Lathe Components: 9-axis Tsugami S206 machines combine turning, milling, and drilling in one setup.
Efficiency: Robotic sorting cuts handling costs by 25% vs. manual processes.
3. High-Volume Scalability
Swiss Screw Machine Standoffs: Aluminum 6061-T6 spacers for 5G, 1M+ units/month with ±0.01mm length consistency.
Fiber Optic Swiss Alignment Pins: Borosilicate glass sleeves with <0.5μm positional accuracy, diamond-tool finished.
Materials: 60+ alloys, including Nitinol for medical tools and Kovar for RF shields.
4. Global Precision, Local Speed
China-Based Production: 72-hour rapid prototyping for multi-axis Swiss lathe components.
Certifications: ISO 9001, IATF 16949, and RoHS compliance for 30+ countries.
Zero-Defect Guarantee: 98% on-time delivery rate since 2015, backed by PPAP Level 3 documentation.
Falcon CNC Swiss machining has the expertise and technology to produce high-precision screw-machined products for a variety of industries, including aerospace, medical, and automotive. With a focus on quality, accuracy, and consistency, Falcon is a reliable partner for your high-precision screw machined product needs. We have the capability to produce a wide range of screw machine products that are used in various industries, making it a versatile and reliable partner for your manufacturing needs. Some of the typical screw machine products that Falcon Swiss produces include:
1. Inserts and bushings: These are used in a wide range of applications, including aerospace, automotive, medical, and electronic industries.
2. Pins and shafts: These are used in various industries such as automotive, medical, and industrial manufacturing.
3. Connectors and fittings: These are commonly used in plumbing and HVAC systems.
4. Fasteners: Screws, bolts, and nuts are examples of fasteners that Falcon Swiss can produce for a variety of applications.
5. Valves and couplings: These are commonly used in the oil and gas industry, as well as in other applications where fluid or gas flow control is required.
6. Electrical contacts: These are used in electronic devices, such as switches, relays, and connectors.
At Falcon, post-machining processes refine components to meet exacting industry standards—from ISO 13485 Swiss medical parts to high-frequency RF shielding Swiss parts. Our 300+ CNC systems and ISO-certified workflows ensure precision beyond initial machining:
Critical Secondary Processes & Industry Applications
1. Medical & Dental Excellence
ISO 13485 Swiss Medical Parts:
Electropolish Swiss CNC dental implants to Ra0.2μm for bacterial resistance (ASTM F136 Ti-6Al-4V).
Passivate Swiss machined guide pins for endoscopic tools, achieving Class III device compliance.
Quality Control: 100% CMM inspection with FAI reports and autoclave sterilization validation.
2. Automotive Performance
Automotive Fuel Injector Machining:
Carburize C3600 brass nozzles to 60 HRC for 200,000+ cycle durability.
Zinc-nickel plate copper alloy Swiss components (C17200) for 1,000hr salt spray resistance.
Certification: IATF 16949 with full PPAP documentation for Tier 1 suppliers.
3. 5G & High-Frequency Electronics
RF Shielding Swiss Parts:
Nickel-plate Kovar shields for 28GHz signal integrity.
Anodize copper alloy Swiss components (C11000) to 18μΩ·cm conductivity.
Precision Assembly: Press-fit Swiss machined guide pins into 5G connectors with ±0.005mm interference.
Screw machined products may undergo grinding and polishing operations to improve their surface finish and remove any burrs or sharp edges.
Surface treatments such as plating or coating can be applied to screw machined products to improve their corrosion resistance or enhance their appearance.
A process that uses an electric current to remove surface material, leaving a smooth and polished finish. This process can improve the corrosion resistance of the product.
A process that uses chemicals to remove surface material, leaving a textured or patterned finish. This process can be used for decorative or functional purposes.
A process that involves treating the surface of the product with an electrolytic solution to create a protective oxide layer. This process can improve the product's resistance to corrosion and wear.
A process that involves using a high-pressure stream of sand or other abrasive material to remove surface material, leaving a textured or matte finish.
Screw machined products may be assembled with other components to create a final product, such as a mechanical assembly or an electronic device.
Screw machined products may be subjected to rigorous inspection and testing procedures to ensure they meet the desired specifications for dimensional accuracy, strength, and other properties.
After all secondary operations are complete, screw machined products can be packaged and shipped to the customer.
At Falcon Swiss Machine Shop, we use a variety of Swiss machines to produce high-quality screw machined products. Our experienced team can help you select the best type of machine for your specific needs, and work with you to ensure that your parts are machined to your exact specifications.
Automatic screw machines: These machines are designed to produce a high volume of small to medium-sized parts with a high degree of accuracy and consistency.
CNC screw machines: These machines use computer numerical control (CNC) technology to automate the manufacturing process and produce parts with a high level of precision and accuracy.
Swiss screw machines: These machines are designed to produce parts with very tight tolerances, making them ideal for use in applications where precision is critical.
Rotary transfer machines: These machines use a rotary transfer system to move the workpiece between stations, allowing for highly precise and efficient machining of complex parts.
Multi-spindle machines: These machines have multiple spindles that can work on several parts simultaneously, making them ideal for high-volume production runs.
Screw machines are specialized lathes that are designed to produce large volumes of precision parts quickly and efficiently. They are typically used to produce small to medium-sized parts, such as screws, bolts, fittings, and other components that require high precision and accuracy.
Screw machines use a rotating tool to remove material from a workpiece, shaping it into the desired form. This process is highly automated, with the machine feeding in raw material and producing finished parts at a high rate of speed. The result is a highly precise and consistent product that is ideal for use in a wide range of industries, from automotive and aerospace to medical and electronics.
There are several types of machines used in screw manufacturing to produce high-precision parts in large volumes. The most common types of machines used in screw manufacturing include: Automatic screw machines, CNC screw machines, Swiss screw machines, Rotary transfer machines, Multi-spindle machines.
The screw is one of the six simple machines, which are fundamental mechanical devices used to make work easier. Here are just a few examples of screw simple machines, which are used in a wide range of applications in various industries. Some examples of screw simple machines include:
Screwdriver: A screwdriver is a handheld tool that is used to turn screws by applying torque to the handle. It consists of a long, thin shaft with a flat or Phillips head at one end.
Jar lid: A jar lid is an example of a simple machine that uses a screw to secure the lid of the jar. The threads on the jar and lid allow the screw to be turned, securing the lid in place.
Clamp: A clamp is a device used to secure two objects together using a threaded screw. The screw is turned to apply pressure and hold the objects in place.
Bolt: A bolt is a threaded fastener that is used to secure two or more objects together. The threads on the bolt allow it to be screwed into a threaded hole or nut.
