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Falcon CNC Swiss engineers mission-critical electrical contacts and screws for applications demanding uncompromised conductivity and precision. Our CNC Swiss lathes achieve ±0.001mm tolerances on materials like beryllium copper (C17200) and biocompatible titanium (Ti-6Al-4V), ensuring compliance with ISO 13485 and RoHS standards. From implant-grade ECG electrode contacts to high-current EV battery terminals, we combine Swiss machining with 100% CMM inspection to meet the rigorous demands of medical, automotive, and industrial systems.
Swiss machining’s moving headstock technology eliminates tool deflection during production, enabling unmatched precision for electrical components:
Surface Finish: Gold-plated contacts (Ra ≤0.05μm) for minimal signal loss in medical sensors.
Material Versatility: Machined from phosphor bronze (C51000), stainless steel (316L), and PEEK (FDA-compliant).
Thermal Stability: Beryllium copper screws withstand 250°C in industrial motor controllers.
| Material | Applications | Key Properties |
| C17200 Beryllium Copper | EV charging ports, industrial relays | 80 kpsi tensile strength, 22% IACS conductivity |
| Ti-6Al-4V | Implantable neurostimulator contacts | Biocompatible, MRI-safe, 40% lighter than steel |
| PEEK | Semiconductor test probes | Semiconductor test probes |
Medical:
ECG Electrodes: Gold-plated titanium contacts with ±0.002mm concentricity for noise-free signal transmission.
Surgical Robotics: PEEK-insulated screws for sterile environments, passivated per ASTM A967.
Automotive:
EV Battery Packs: Beryllium copper terminal screws with anti-galvanic coatings for 1,000+ charge cycles.
Sensor Arrays: 316L stainless steel micro-pins (M0.8-M2) for ADAS lidar systems
"Falcon’s beryllium copper RF contacts achieved 0.008dB insertion loss in our 40GHz 5G antennas. Their ISO 9001 documentation and RoHS compliance streamlined our EU market launch."
– Lena M,
A OEM Communications
✓ RoHS 3 & REACH Compliant
Precision-machined contacts and micro-screws for 5G, EV battery systems, and medical implants.
✅ EMI/RFI Shielding Solutions
✅ Free Plating Samples (Gold/Nickel)
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FAQ
Q1: What materials prevent arcing in high-voltage contacts?
A: Tungsten-copper (WCu) and silver-nickel alloys are machined to Ra 0.4µm for arc-resistant surfaces.
Q2: Can you produce M0.8 micro-screws for implants?
A: Yes. Our Swiss lathes machine Ti6Al4V-ELI screws as small as 0.8mm with ISO 13485-compliant passivation.
Q3: Do you offer custom plating for corrosion resistance?
A: In-house plating options include gold (50µ"), nickel (ENP), and silver for connectors in marine environments.
