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Medical-Grade Fluid Connectors, EV Battery Fittings, Hydraulic Quick-Disconnect CouplingsFalcon CNC Swiss engineers mission-critical connectors and fittings for systems demanding leak-proof reliability. Our CNC Swiss lathes achieve ±0.001mm tolerances on materials like 316L stainless steel (ASTM A276) and biocompatible PEEK, ensuring compliance with ISO 13485 and FDA standards. From implantable fluid connectors for dialysis machines to high-pressure hydraulic fittings for industrial valves, we combine Swiss machining precision with 100% CMM inspection.
Swiss machining’s moving headstock technology eliminates tool deflection, enabling unmatched precision for connectors and fittings:
Surface Finish: Mirror-polished bores (Ra ≤0.1μm) reduce fluid turbulence in medical pumps.
Material Versatility: Machined from titanium (Ti-6Al-4V), Inconel 625, and FDA-compliant PEEK.
Sealing Integrity: Thread profiles (NPT, BSPP) with ±0.002mm concentricity for zero-leak performance.
All components undergo 100% CMM inspection with detailed reports, including:
Dimensional Accuracy: ±0.001mm tolerance verification.
Pressure Testing: Hydrostatic testing to 10,000 PSI for hydraulic fittings.
Certifications: ISO 13485, FDA 21 CFR Part 820, RoHS.
| Material | Applications | Key Properties |
| Ti-6Al-4V | Implantable drug delivery ports | Biocompatible, MRI-safe |
| Inconel 625 | High-temperature fuel lines (EV batteries) | Resists oxidation up to 980°C |
| PEEK | Semiconductor chemical delivery systems | Electrically insulating, chemical inert |
Industry-Specific Solutions
Medical:
Implantable Ports: Ti-6Al-4V connectors with electropolished lumens (ASTM F136) for chemotherapy devices.
Sterile Fluid Systems: 316L stainless steel quick-disconnects, passivated per ASTM A967.
Automotive:
EV Battery Cooling: Inconel 625 fittings for liquid cooling plates, tested to 20,000 thermal cycles.
Hydrogen Fuel Cells: PEEK fittings with Vespel® seals for H₂ leakage rates <1 ppm.
Ensure leak-proof, high-pressure performance with Swiss-machined connectors and fittings. Ideal for medical fluidics, semiconductor equipment, and EV cooling systems.
✅ Free Material Compatibility Guide
✅ RoHS/REACH Compliance
✅ 48-Hour Sample Turnaround
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"Falcon produced 25,000 PEEK microfluidic connectors for our lab-on-a-chip devices. Their Ra 0.2µm surface finish eliminated particle shedding, passing ISO 10993-5 cytotoxicity testing. The cleanroom packaging saved us 2 weeks in sterilization prep."
– Dr. Rachel K, Biomedical Engineer
✓ ISO 13485 Certified Project
FAQ
Q1: Can you machine connectors for ultra-high vacuum (UHV) systems?
A: Yes. We use 316L stainless steel with electropolishing (Ra 0.1µm) and helium leak testing (<1x10⁻⁹ mbar·L/s) for UHV-compliant fittings.
Q2: What materials support chemical resistance in connectors?
A: PEEK, PTFE, and Hastelloy® C276 are ideal for aggressive media like acids and solvents.
Q3: Do you provide multi-port connector assemblies?
A: Our Swiss machines integrate live tooling to drill 8+ ports in a single setup, ensuring ±0.002mm alignment for manifolds.
